| MOQ: | 4 |
| Price: | US $40 |
| Payment Method: | L/C,D/A,D/P,T/T |
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Product Name
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High Quality Common Rail Diesel Fuel Injector
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Place of Origin
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Wuhan,China
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Warranty
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3 Months
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Delivery time
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3-15 Days, subject to the order quantity
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Quality
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100% Tested
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Packing
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Customer Requirement
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Service
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After-Sales Service
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Size
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Standard Size
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Payment
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TT,Trade Assurance,PayPal,Credit Card
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Advantage
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Perfect Fit
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This heavy-duty, electronically controlled high-pressure common-rail diesel fuel injector assembly (Part IDs: 0445120395 / 0 445 120 395; common cross-references/OE interchanges include YMZ 536.1112010, 5361112010, F00RJ02429, etc.) is precision-engineered. Designed for YMZ/YaMZ 536 (6.7L) and YMZ/YaMZ 534 (4.4L) inline diesel engine platforms, it is widely used in GAZ, MAZ, Kamaz, and PAZ commercial vehicles, medium-to-heavy trucks, and specialized engineering equipment. As a core component responsible for the precise control of ultra-fine atomization and pulse injection timing, it atomizes high-pressure diesel into microscopic droplets in response to microsecond electrical signals, ensuring optimal fuel-air mixing and combustion.
Manufactured to exacting standards for fitment and responsiveness, the assembly features internal control spools and needle valve sets crafted from aerospace-grade, hardened special alloy steel. These components undergo ultra-precision geometric grinding and low-friction polishing, with surfaces finished in a dense, ultra-hard coating that effectively prevents internal scratches, pressure loss, or sticking caused by fuel impurities. Upon installation, drivers and technicians will notice immediate improvements: crisp, reliable cold starts and smooth, quiet idling at low RPMs. Under demanding conditions—such as steep climbs, heavy towing, or sustained high-load cruising—the throttle response is sharp and intuitive, and power delivery is linear and robust. Additionally, black smoke emissions are reduced, resulting in superior fuel efficiency and a smooth, satisfying driving experience.
Standardized smart manufacturing and rigorous quality control directly from the source factory. Cost-effective sourcing by eliminating intermediary markups. By leveraging standardized production bases for end-to-end quality control and removing unnecessary middlemen, we ensure highly consistent injection pressure and flow rates across all cylinders. This approach not only cuts maintenance budgets but also provides reliable, robust power for vehicle and equipment operations.
Rigorous testing on ultra-high-pressure digital dynamic test benches. Low-quality replacements often suffer from response lag and pressure-release malfunctions—causing engine misfires and vibration—as well as wasted labor and costs due to repeated installation and adjustment. Every injection assembly undergoes automated testing before leaving the factory; flow rates and sealing integrity are precisely calibrated across various pressure ranges in simulated high-temperature, ultra-high-pressure environments. This ensures "ready-to-install" performance, drastically saving time and costs associated with installation and tuning.
Large-scale warehousing and rapid shipping response. Vehicles used for daily commuting and commercial transport are high-utilization assets; fuel system failures can lead to costly downtime and revenue loss. Our warehouse maintains ample stock, with orders packed and shipped within 24–48 hours of confirmation. This significantly reduces logistics wait times, helping fleets and owners quickly resume operations and avoid losses caused by vehicle downtime.
Special-quenched alloy needle valves with wear-resistant hardened coatings. In regions where diesel fuel has poor lubricity or high sulfur content—factors that often cause premature wear and valve sticking in precision components—we provide a superior solution. Our core components utilize high-hardness special bearing steel and anti-corrosion surface treatments. These enhancements offer exceptional fatigue and wear resistance, ensuring stable performance even under harsh conditions and prolonged high-load operation, thereby reducing the extra expenses associated with frequent repairs.
| Parameter Name | Parameter Value |
|---|---|
| Product Name | Electronically Controlled High-Pressure Common Rail Injector for Medium/Heavy-Duty Diesel Engines |
| Standard OE Part Number | 0445120395 |
| Cross-Reference Numbers | 0 445 120 395 / 536.1112010 / 5361112010 / F00RJ02429 |
| Applicable Engine Platforms | YMZ 536 (6.7L) / YMZ 534 (4.4L) Series Diesel Engines |
| Fuel Supply System | High-Pressure Electronically Controlled Common Rail System |
| Core Needle Valve Material | Aerospace-grade hardened bearing steel / Corrosion-resistant, high-hardness special alloy |
| Surface Treatment | High-density, ultra-wear-resistant hardened coating |
| Nozzle Hole Machining | High-precision EDM (Electrical Discharge Machining) micro-hole processing |
| Maximum Operating Pressure | ≥ 1800 bar |
| Operating Temperature Range | -40°C to +125°C |
| Internal Sealing Components | OEM-grade high-temperature and swell-resistant special fluoroelastomer (FKM O-rings) |
| Net Weight (Single Unit) | Approx. 0.76 kg/unit |
| Factory Testing Standards | 100% automated test bench verification of flow rates and sealing integrity across all operating conditions |
Heavy-duty truck intercity freight and long-haul logistics: Cargo trucks frequently operate on intercity routes, often maintaining full-load cruising speeds or performing continuous hill climbs for extended periods. Maintenance personnel should replace the complete set of high-precision common rail injectors when drivers report sluggish acceleration, insufficient power during high-gear hill climbs, or a significant increase in fuel consumption. After installation, fuel injection pressure builds up rapidly and remains stable; acceleration under heavy loads is robust and smooth, ensuring freight tasks are completed on time and efficiently.
Construction sites and specialized machinery operations: Medium-to-heavy construction equipment and dump trucks operating on earthworks sites face challenges such as heavy dust and high loads. When equipment experiences slow starting, severe idling vibration, or stalling under heavy loads, maintenance teams can install this electronically controlled fuel injection assembly. Precise fuel atomization allows the engine to instantly deliver high torque at low RPMs, smoothly handling frequent stop-start cycles and heavy-load demands to keep projects on schedule.
Q: Can the product be used immediately after installation, or does a correction code need to be entered?
A: Each fuel injector is assigned a unique flow correction code (IMA/QR code) during factory testing. We recommend using a diagnostic tool to program this code into the engine control unit (ECU) after installation to ensure optimal fuel efficiency and smooth operation.
Q: What are the stock levels and lead times for bulk orders?
A: We operate our own factory and large-scale warehouses, maintaining substantial, year-round stock of this model. Standard orders are packed and shipped within 24–48 hours, while bulk orders can be quickly scheduled for production.
Q: How are product quality and performance ensured before shipment?
A: All fuel injectors undergo assembly in a Class 100 cleanroom environment and 100% bench testing across all operating conditions. Tests cover critical metrics such as sealing integrity, pilot injection volume, full-load injection volume, and fuel return volume; our rigorous standards ensure that every unit shipped is of premium quality.
Q: What is the warranty period, and how is after-sales support handled?
A: We offer a 12-month warranty. If a performance failure occurs due to non-human factors within the warranty period, we provide rapid replacement or technical support to ensure a worry-free experience.