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Diesel Fuel Injection Pump 096000-4940 Ve4/10f2050rnd494 22100-54860 for Toyota Hiace Hilux 3L2.8L
| MOQ: | 1 pieces |
| Price: | US $490-520 / piece |
| Payment Method: | L/C,D/A,D/P,T/T |
| OE No. | 375-5246 |
| Type | Fuel Injector Pump |
| Car Make | Diesel Car |
| Packing | Neutral Packing or Customize Packing |
| Warranty | 1 Year |
| MOQ | 1PC |
This high-pressure electronically controlled common rail fuel injection valve body assembly (standard part number: 22100-54860 / 2210054860, common cross-references and OE interchangeable identification numbers include 22100-54861, 096000-8630, etc., mainly matched with 2L, 3L, and 5L series 2.4L / 2.8L / 3.0L inline naturally aspirated and turbocharged diesel power platforms, widely installed in pickup trucks, off-road SUVs, light passenger trucks, and multi-purpose commercial vans) is meticulously crafted. As a micro-metering and ultra-fine spray execution unit that controls the precision of the fuel supply system, it is responsible for accurately metering high-pressure diesel fuel and rapidly dispersing it into ultra-fine atomized particles under microsecond-level electrical signal commands, promoting full mixing and combustion of fuel and intake airflow.
The product adheres to the precision standards of "microscopic ultra-fine atomization and millisecond-fast response." Internal needle valve components and control valve cores are made from carefully selected aerospace-grade quenched special alloy steel, combined with ultra-high precision geometric grinding and low-friction polishing. The surface is coated with a high-density, ultra-wear-resistant DLC hardened coating, effectively preventing early erosion and jamming caused by diesel impurities. After the parts are installed, drivers and mechanics will experience a significantly improved driving experience: crisp and rapid cold starts in the morning, and the severe vibrations at low-speed idling are reduced and smoothed out; in urban driving, fully loaded hill climbing, or highway overtaking, the accelerator pedal response is firm and sensitive, acceleration is smooth and powerful, and exhaust smoke is significantly improved, resulting in satisfactory fuel consumption control and smooth driving experience.
Problems Solved: Effectively reduces procurement costs by addressing issues such as excessive tolerances in parts matching, inconsistent fuel supply to cylinders, and potential high-pressure seal leaks caused by OEM manufacturing and multi-layered distribution models.
Value Gained: Utilizing standardized production facilities for strict end-to-end control eliminates intermediary markups, ensuring consistent and stable fuel injection across all cylinders. This saves on maintenance budgets while providing robust assurance for vehicle operation.
Problems Solved: Addresses issues such as delayed response due to substandard parts, engine misfires and vibrations caused by pressure relief jamming, and wasted time and costs due to repeated disassembly and reassembly.
Value Gained: Each component undergoes fully automated digital bench testing before leaving the factory. Fuel injection and sealing parameters are precisely calibrated in a simulated high-temperature and ultra-high-pressure environment, ensuring smooth installation immediately upon unpacking and significantly reducing installation and commissioning time and labor costs.
Problem Solved: Addressing the costly delays, defaults, and lost-work losses caused by fuel system malfunctions affecting high-uptake commercial freight and daily passenger vehicles—productive tools.
Value Brought: Our warehousing center maintains ample inventory of best-selling models, enabling rapid order processing and packaging within 24-48 hours after order confirmation. This significantly shortens logistics waiting times, helping fleets and owners quickly restore uptime and mitigate downtime losses.
Problems Solved: Addressing the issues of early wear, jamming, and nozzle blockage in needle valve components caused by variations in diesel lubrication and residual impurities in different regions.
Value Brought: Core components are made of high-hardness special bearing steel with a surface hardening protective process, significantly enhancing wear resistance and corrosion resistance. Even under harsh operating environments and long-term high-load operation, it maintains stable performance, reducing the costs of frequent replacements.
| Parameter Name | Parameter Value |
|---|---|
| Product Name | Passenger and Light Commercial Diesel Engine Electronic High-Pressure Common Rail Injector |
| Standard OE Part Number | 22100-54860 |
| Interchangeable Part Number | 2210054860 / 22100-54861 / 096000-8630 |
| Applicable Engine Platform | 2L / 3L / 5L Series 2.4L - 3.0L Diesel Engines |
| Fuel Supply System | High-Pressure Electronic Common Rail Injection System |
| Core Needle Valve Material | Aerospace-grade quenched bearing steel, corrosion-resistant high-hardness special alloy |
| Surface Treatment Process | High-Density, Ultra-Wear-Resistant DLC Hardened Coating |
| Injector Orifice Micro-Engraving Technology | EDM High-Precision Electrical Discharge Micro-Orifice Machining |
| Maximum Operating Pressure | ≥ 1800 bar |
| Operating Temperature Range | -40°C to +125°C |
| Internal Sealing Components | Original Equipment Manufacturer (OEM) High-Temperature Resistant and Anti-Swelling Special Fluororubber (FKM O-Rings) |
| Net Weight per Unit | Approx. 0.65 kg / piece |
| Factory Testing Standards | 100% Automated Bench Test for Flow Rate and Sealing under All Operating Conditions |
Intercity Express Delivery and Short-Distance Freight Scenarios: Small vans and multi-purpose buses are often fully loaded for delivery, requiring the engine to continuously provide stable high torque output in the low-speed range. When vehicles experience starting difficulties, excessive acceleration, and black smoke from the exhaust, the maintenance team promptly updates the entire nozzle assembly. Precise fuel atomization restores the engine's power, enabling rapid acceleration at low speeds, easily handling frequent start-stop cycles and heavy loads, ensuring efficient and timely last-mile delivery.
Off-road long-distance travel and pickup truck transportation scenarios: Diesel pickup trucks and off-road vehicles have extremely high requirements for fuel supply smoothness and fuel control during complex road conditions and long-distance cruising. When drivers notice sluggish acceleration for overtaking, insufficient power when climbing hills in high gears, or noticeable idling vibration, mechanics promptly replace the fuel injection valve with this high-precision common rail injector. After replacement, fuel atomization is extremely fine and uniform, engine power output is tight and brisk, throttle response is smooth, effectively improving driving quality and fuel economy.
**Application Scenarios**
Q: Can I use it directly after receiving the product? Is it necessary to enter a correction code?
A: Each injector has a unique flow correction code (IMA code) generated during factory testing. It is recommended to use a diagnostic tool to flash the correction code into the engine ECU after installation to achieve optimal fuel efficiency and smoothness.
Q: What is the inventory and delivery time for bulk purchases?
A: We have our own factory and large warehouse, and maintain a large inventory of this model year-round. Standard orders can be packaged and shipped within 24-48 hours, and large-volume orders can also be quickly scheduled for production line setup.
Q: How do you guarantee the quality and performance of your products before they leave the factory?
A: All injectors undergo assembly in a Class 100 cleanroom and 100% full-condition bench testing, covering key indicators suchs as sealing, pre-injection volume, full-load injection volume, and return oil volume. These stringent testing standards ensure that they are high-quality products from the outset.
Q: How long is the warranty period? What about after-sales service?
A: We offer a 12-month warranty period. If a performance failure occurs within the warranty period due to non-human factors, we provide rapid replacement or after-sales technical support to ensure your peace of mind when using our products.
